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Rubber are called resilient polymeric materials which are processed by vulcanisation.
For our products we prefere to use standard qualities. Depending on the requirements of our customers, for individual articles special materials are used.
| Variety | Benefits | Disadvantages |
|---|---|---|
| NR Natural Rubber |
high static and dynamic strength very low attenuation very good compressin-set very good behavior at low temperatures | low aging resistance low ozone resistance no oil resistance |
| SBR Styrene Butadiene Rubber Buna |
better heat resistance than NR moderate aging resistance medium elasticity good abrasion and wear properties |
low ozone resistance low oil resistance |
| NBR Nitril Butadien Rubber Nitrile, Perbunan |
good resistance against petrol and oil good comression-set good dampin (rising with ) good abrasion and wear properties |
moderate aging resistance bad ozone bad low-temperature performance |
| EPDM | excellent heat and weathering behavior high ozone resistance very good behavior at low temperatures resistant to aqueous chemicals |
no oil resistance |
| CR Chloroprene Rubber Neoprene |
Heat, weathering and ozone resistance better than NR and SBR medium oil resistance |
problematic processing strong hardening at temperatures below 0°C |
| FPM Fluoro-Rubber Viton |
extremely good resistance to: Heat, chemicals, solvents, oil, fuel, weather |
complex processing bad low-temperature performance high cost |
| VMQ Silikone |
extreme heat resistance excellent low temperature behavior |
complex processing low strength |
The hardness of rubber is usually is measured in "Shore", according to DIN 53505.
Into the sample a rounded needle is intruded against a spring force. The resistance to this penetration (in percent) gives the hardness. (Thus, the Shore hardness varies values only from 0 to 100).
An extremely soft material (with the theoretical hardness of zero Shore), has no opposition to the spring force. At 100 Shore, the needle can not not penetrate into the material, the spring is compressed to the maximum.
| Depending on the needle form we distinguish between: | ||
| • Shore A | Needle with blunt end | soft materials (rubber) |
| • Shore D | Needle with a sharp end | hard material (plastic) |
We mainly process materials from 35 to 90 Shore A.
The Abrasion Resistance of rubber can be measured according to DIN 53516. In this experimental arrangement, a sample is pressed against a rotating drum, which is coated with sandpaper. The quantity of material, which was removed in a certain time, serves as a measure for Abrasion Resistance.
Therefore the value is given as: Abrasion Resistance according to DIN 53516: ### mm³
The normal values are 120 mm³ (very good) to 600 mm³ (unsatisfactory)
The value of the abrasion resistance decreases with increasing hardness, softer rubber grades have a lower abrasion resistance than harder types.
For information about life time of a component this value for abrasion resistance must not be considered alone. Especially for freely rotating rollers other properties of the rubber (surface aging, elasticity, ...) have much more influence on the achievable life time.
For elastomers, the classical laws of solid friction is not valid, or only with strong restrictions. The reason is that rubber has no rigid surface, but depending on the hardness and creep the rubber adjusts with the surface of its counterpart.
Therefore no certain value for frictional index (e.g. rubber / steel) can be specified, but must always be determined by experiments adjusted to the practical case.
Generally this: The higher the hardness and the better the abrasion value, the lower the friction.
Tensile Strength and Elongation at Break can be determined by means of Tensile Test according to DIN 53504.
The Tensile Strength of elastomers is significantly lower than that of solid materials. It is approximately 5 - 20 N/mm²
The Elongation at Break depends strongly on the hardness of the material and is approximately 100% - 800%
The Modulus of Elasticity E is the ratio of Stress σ to Strain ε and is determined by evaluating the Tensile Test. In the stress-strain diagram the Modulus of Elasticity is the increase of the read line graph.
For metals, the Modulus of Elasticity (at small deformations) is a constant value. Hooks Law can bee applied: σ = E × ε
For rubber, however, the stress-strain diagram is a curved line. Therefore no general value for the Modulus of Elasticity can be specified.
Often used as a measure of Elasticity is the stress value at 300% (100% for hard materials) elongation: Modulus 300 σ300
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